Fiber production line

Textile fiber beading machine for furniture and beds with capacity of 300kg/h
Thermal fiber production line

⦁ Raw materials: PET fiber with sizes 3-15D*38-65mm and low melting point fiber

⦁ Product and Application: Thermal padding for insulation, home textiles, beds, furniture, etc.

⦁ Product characteristics: 60-500GSM

⦁ Capacity: As standard, maximum 300kg/hour for products over 6D and 250gsm, daily production capacity 6 tons/20 hours of production

⦁ Finished product width: max. 3000 mm.

⦁Bale Opener (Electric weighing machine is used to pre-open the fibers in bales with electronic weighing system and then transport the fibers to the next working procedure according to a certain ratio.

⦁ Technical data: Working width: 1100mm

  Production capacity: 200kg/h (first class 6D polyester) Weighing system: electronic Control method: photoelectric

⦁ Structure

⦁ Q235-B steel sheets are laser cut and bent in a CNC machine, fixed to the machine frame and assembled into modules.

⦁ The dowel cage is made of high quality wood with fabric lining and surrounded by angle steel for support.

⦁ The transport cage is made of wooden crate divided into two parts in high and low sliding arrangement.

⦁ The diameters of fiber centering roller and scratching roller including sharp point heights are 480mm and there are total 3 rows.

⦁ The feed is automatically controlled by photoelectric and the spike cage, which controls the feed quantity, is controlled by a separate frequency converter.

⦁ The tanks are made of aluminum alloy and are controlled by pneumatic cylinders. Automatic exhaust driven tanks. Fiber shedding is not affected by air current. This makes the weight accurate

Front opener with lubricating device

⦁ The machine is used to pre-open and mix one or more types of fiber, which will be sent to the funnel of large chamber mixer through fiber conveying fan.

⦁ Technical data: Working width: 1000mm Opening method: Pin plate to open

Cylinder diameter: 450mm (including pin plate height) Cylinder opening speed: 1000rpm

Production capacity: 500kg/h (1st grade 6D polyester)

⦁ Structure

⦁ The frame is made of 10mm thickness Q235-B steel plate through qualitative processing and welding.

⦁ The feeding cage is a matching leather cage with 3 sets of bundle openers to save fiber.

⦁ The feeding roller is φ120mm steel corrugated roller with up and down counter pressure structure.

⦁ The opening cylinder is φ450mm seamless steel tube and is dynamically balanced and compatible with fixed plates.

⦁ The transportation fan moves separately in line with the φ300mm transportation air hose and there is a strong magnet on the transportation piece.

⦁ Feeding is controlled by photoelectric power of large funnel threshing machine with reversing switch.

Fiber collection cabinet and main opener

⦁ The machine is suitable for opening more materials coming from the large hopper mixer and it will transport the fiber to the storage room of the mixing machine through the fiber conveying fan.

⦁ Technical data: Working width: 1000mm Opening method: Pin plate

Roller diameter: 450mm (including card pins height) Roller opening speed: 1000rpm

Production capacity: 500kg/hour (first grade 6D polyester)

⦁ Structure

⦁ The frame is welded with Q235-B steel plate through qualitative processing

⦁ The feed cage is a leather cage compatible with the dust collection compartment.

⦁ The feeding roller is φ120mm steel corrugated roller with up and down counter pressure structure.

⦁ The opening cylinder is φ450mm seamless steel tube and is dynamically balanced and compatible with fixed plates.

⦁ The transmission fan moves separately according to the φ300mm transmission air hose and there is a strong magnet in the transition part.

⦁ Feeding is controlled by photoelectricity of the vibrating feeder.

Reverse gear switch.

Vibrating feeder

⦁ Technical date: Working width: 1750 mm

Production capacity: 300kg/h (first class 6D polyester) Control method: photoelectric

⦁ Structure

⦁ The machine shell is made of Q235-B steel sheet and has a modular assembly.

⦁ The spike cage is high quality wooden cage with thick fabric backing and steel corner support.

⦁ The horizontal feeding cage is high quality non-slip leather cages, one is in front of the toothed cage and the other is behind the toothed cage.

⦁ Diameter of center pin and stripping rollers: Φ410mm, with three rows of pins on it, while the roller ends prevent fiber entanglement.

⦁ The vibration plate is made of stainless steel plate, polished and has no sagging in the fiber.

⦁ Two photoelectrics are positioned relative to the collecting funnel and the feeding funnel, and the distance can be adjusted.

⦁ The worm wheel manually adjusts the width of the vibrating hopper.

⦁ The high-level fiber storage funnel is added to the fiber feeding inlet and the fibers are connected by roller clamping.

Dover single cylinder screening machine

⦁ It is used to convert the resulting fibers into stable fiber layers by opening and combing them.
Dover single cylinder screening machine

⦁ It is used to open and comb the resulting fibers into fixed fiber layers consisting of single fibers and send them to the next process.

⦁ Technical standards:

⦁ Working width: 2000 mm

⦁ Capacity: 300kg/h (Based on 6D premium fiber) Suitable fiber: 3-15D×38-65mm PET

⦁ Output speed: ≥45m/min 3) Structure features:

⦁ The machine body is made of high-quality, rolled, high-quality steel

It is thermally stress relieved and manufactured with high precision, as well as support.

⦁ The horizontal feeding cage is a PVC cage with a pressure roller for even feeding.

nutrition

⦁ Four feeding rollers with diameter φ65mm, anti-metal protection device is used at the material inlet of the machine, which can test metal and has automatic stop warning.

⦁ Master cylinder diameter: 1230 mm

⦁ There are 5 pairs of working rollers and stripping rollers for the main cylinder. Five combing sections in total to comb the fibers completely and form the mesh evenly.

⦁ The edge suction system is equipped with 6 places and the dust particles should be transported to the special dust cage.

⦁ Walking platforms are placed on both sides of the machine for maintenance.

Fiber smoothing 220*380

⦁ The machine is used to evenly fold and overlap fiber webs with a certain width and thickness for the following work procedure.

⦁ Technical data: Inlet width: 2200mm

Output width: ≥3800mm Winding speed ≥45m/min Output speed: 1~10m/min

Feed quantity: 60-500g/m2




⦁ Structure

⦁ The machine body is made of 8mm thick Q235-Barmor plate and connected with iron angles.

⦁ Anti-static PU cages are for transportation, nesting and balancing. The bottom cage has PVC slats.

⦁ Each cage drive cylinder, except the roll cylinder, is made of φ108mm diameter seamless steel and reinforced in metal end shafts.

⦁ Cross interference and mutual movement is the sub-section which is strictly controlled by PLC.

⦁ Reciprocating and cross-winding adopt synchronous belt to drive.

⦁ The height of the lower cage is controlled electrically by the motor.

⦁ There is a platform on both sides.

Convection oven



⦁ Suitable for: heating the fiber web and thermally bonding low-melting point fibers to the filler with certain strength and certain properties.

⦁ Technical parameter: Working width: 3800mm

Heating chamber length: 6000mm Internal temperature: ≥ 220°C

Mechanical ascent speed: max. 12m/min

⦁ Structure and properties:

⦁ Single-layer drying zone with upper blowing and lower suction method, hot air penetration and convection with high thermal efficiency. The drawer-like air duct can be cleaned easily.

⦁ The main body of the machine is welded from grooved steel and angle steel.

⦁ The transfer cage is single-layer Teflon mesh, which can withstand high temperatures and prevent the mesh from sticking to the cage with automatic correction.

⦁ The heat preservation plate is made of cold rolled steel. Heat preservation plate thickness 10cm; The interior is filled with thermal insulating asbestos material and sealed with nitrile silicone rubber which has high temperature resistance.

⦁ Heating method: Natural gas with burner (two sets of proportional burners for air distribution and energy saving)

⦁ The main motor of the dryer is controlled by gear reducer.

⦁ It is equipped with a cooling fan and cooling water cylinder (outer channel and circulating cold water layer specified by the buyer) at the grate outlet of the kiln to cool the grate and form the fine filling product.

⦁ The exhaust duct is located above the oven.

Air cooling machine


1) This machine is used to cool the grate of the furnace. 2) Technical data:

Cooling method: upper air blowing and lower suction. Working width: 3600mm



3) Structure and properties:

⦁ The main frame is made of side steel.


⦁ Blow the channel up and down and suction separately.


⦁ Teflon conveyor.

Envelope and cutter


⦁ Usage: cutting, packaging, measuring finished product for soft thermal filling.

⦁ Technical parameters: Coil diameter: ≥2000mm

⦁ Main structure and working principle:

⦁ The main parts of the machine are made of Q235-B steel sheet and side bar.

⦁ Combined with five longitudinal breakers controlled by air cylinder.

⦁ Electric cross cutter for automatic cross cutting and alternating thermal wire cutting according to the product.

⦁ The length of the coil is controlled by a pulse counter and its width is controlled by a digital electrical device.


    Stuffing Recycling Opener





⦁ The machine is suitable for opening and recycling edge caps of needle-punched filling, spray-bonded filling and heat-bonded soft filling.

⦁ Technical data: Working width: 1000mm

Opening method: wooden pin boards

Opening cylinder diameter: 500mm (with pin) Opening cylinder speed: 900rpm

Production capacity: 100 kg/hour

⦁ Structure and properties

⦁ The machine frame is welded Q235-A armor plate and qualitatively processed.

⦁ The feeding cage is a PVC cage with a star-shaped pressure roller.